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Kobelco SK200-8 Excavator Error Codes: Troubleshooting Guide

Gary852

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Understanding error codes on your Kobelco SK200-8 excavator is crucial for ensuring its efficiency and preventing mechanical failures. Ignoring these warnings can lead to severe malfunctions, abnormal operation, or even complete system failure.

Below is a comprehensive list of error codes, allowing you to quickly identify and resolve issues with your SK200-8 excavator.



1. Engine System – Sensor Fault Codes

These codes indicate problems with engine sensors responsible for monitoring pressure, temperature, and other critical parameters.

- P2228 – Atmospheric pressure sensor fault (LO)
- P2229 – Atmospheric pressure sensor fault (HI)
- P0192 – Rail pressure sensor fault (LO)
- P0193 – Rail pressure sensor fault (HI)
- P0191 – Rail pressure sensor failure
- P0237 – Boost sensor fault (LO)
- P0108 – Boost sensor fault (HI)
- P0117 – Water temperature sensor fault (LO)
- P0118 – Water temperature sensor fault (HI)
- P0182 – Fuel temperature sensor fault (LO)
- P0183 – Fuel temperature sensor fault (HI)
- P0335 – Main speed sensor failure
- P0340 – Deputy speed sensor failure (engine will not start)
- P2120 – Dual throttle sensor failure (idling at 800 RPM)
- P2121 – Abnormal throttle sensor voltage
- P2122 – Throttle sensor failure (LO)
- P2123 – Throttle sensor failure (HI)
- P2126 – Abnormal throttle sensor 2 voltage
- P2127 – Throttle sensor 2 fault (LO)
- P2128 – Throttle sensor 2 fault (HI)



2. Switches, Relays, and System Fault Codes

These codes relate to electrical components, such as relays and switches, responsible for starting the engine and controlling fuel injection.

- P0540 – Preheating device failure (open circuit/shorted)
- P0617 – Start switch circuit failure
- P0686 – Main relay circuit failure
- P0629 – Fuel supply solenoid circuit fault (+B short-circuit) (engine will not start)
- P0628 – Fuel pump solenoid circuit failure (output reduction)
- P2635 – Abnormal pressure in fuel pump (history code)
- P0088 – Rail pressure abnormalities (output reduction)



3. Fuel Injection System Fault Codes

These codes indicate issues with the injector solenoids and fuel injection system, which may cause engine misfires, loss of power, or improper fuel delivery.

- P1211 – Injector rail A solenoid valve drive system fault (GND short circuit) – affects cylinders 1 & 4
- P1214 – Injector solenoid valve drive system common rail 2 fault (GND short circuit) – affects cylinders 2 & 3
- P1212 – Injector rail A solenoid valve drive system failure (+B short-circuit/open circuit) – affects cylinders 1 & 4
- P1215 – Injector solenoid valve drive system common rail 2 failure (+B short-circuit/open circuit) – affects cylinders 2 & 3
- P1601 – Multi-point fuel injector correction exception (output reduction)
- P0201-P0204 – Solenoid injector circuit breakers for cylinders 1 to 4
- P0263-P0272 – Cylinder correction faults for cylinders 1 to 4



4. EGR System Fault Codes

Errors in the EGR (Exhaust Gas Recirculation) system can lead to emissions problems and engine performance loss.

- P0489 – EGR valve solenoid malfunction (open circuit/GND short circuit)
- P0490 – EGR valve solenoid malfunction (VB short circuit)
- P0404 – EGR valve stuck (output reduction)
- P0405 – EGR valve safety sensor fault (LO)
- P0406 – EGR valve safety sensor fault (HI)
- P0234 – Turbo boost too high (output reduction)
- P0217 – Overheating detected (output reduction)
- P0219 – Engine coaster issue
- U1001 – CAN communication interruption (vehicle communication failure)



5. ECU System Fault Codes

These codes relate to electronic control unit (ECU) issues, affecting the overall performance of the excavator.

- P0611 – ECU poor charging circuit (LO) (output reduction)
- P0200 – ECU poor charging circuit (HI)
- P0605 – ROM exception
- P0606 – CPU failure (engine will not start)
- P0607 – CPU monitoring IC exception (output reduction)



Kobelco Excavator Diagnostic Tool Recommendation

For diagnosing and troubleshooting your Kobelco SK200-8 excavator, consider using the Hino DX2 Diagnostic Explorer V2022.03. This tool helps with:

Reading and clearing fault codes
Performing ECU reprogramming
Monitoring real-time sensor data
Checking system performance



Need Assistance?

If you need further troubleshooting support or diagnostic tools, feel free to contact us at:
Website: [www.obd2.ltd](www.obd2.ltd)

Our team is ready to help you get your Kobelco excavator back in top working condition!
 
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